Development
and Integration of comprehensive Maintenance
Programs:
Preventive
Corrective
Predictive
Perform
proactive Maintenance in order to prevent
system downtime. This is contrasted
to diagnostic or corrective maintenance,
which is performed to correct an already-existing
problem.
Preventive
maintenance is a daily inspection to
detect conditions that cause breakdowns
and the production stoppages.
Our
Maintenance service focus is on making
equipment available through increased
reliability.
Some
Factors in bad maintenance are:
It
is imposible to estimate maintenance
costs
High
levels of maintenance related overtime
are being worked
The
greater maintenance man hours is spent
un unplanned work.
We
also provide maintenance programs
that allows for better planning
and uptime of important production
assets, resulting in greater plant
productivity.
COMPETITIVE
ADVANTAGES :
Equipment
availability moment
Productivity
Product
Quality
Safety
Costs
SERVICES
Maintenance
Diagnostics
Maintenance
Contracts
Administration
of Maintenance Operations
Maintenance
plans Hands on
TPM Total
Productive Maintenance
To
maintain the equipment in optimal condition
it is necessary involves the cooperation
of the equipment and process support
personnel, equipment operators and the
equipment supplier. They must work together
to eliminate equipment breakdowns, reduce
scheduled downtime, and maximize utilization,
throughput and quality.
Total
Productive Maintenance provides the
methods to measure and eliminate much
of the non-productive time, if implemented
properly.
TPM
It
is a culture that arrives to stay
A
new way to bring machines up to their
optimal condition and keep them up
A
practice that makes our job easier,
more comfortable, more efficient and
safer
TPM
stands for “Total Productive
Maintenance” and builds
a close relationship between
Maintenance and Productivity,
showing how good care and
up-keep of the equipment will
result in a higher productivity.
It certainly is a key element
in Lean Manufacturing as well.
TPM
is not only a strategy, but
a new philosophy of continuous
improvement and team work that
creates a sense of ownership
in the operator(s) of each machine
as well as in their supervisor
and the maintenance people involved.
All participants assume a real
commitment. We all reach a new
attitude of higher responsibility.
TPM is to Maintenance as Total
Quality is to Production.
Conclusion: Total
Productive Maintenance (TPM)
is a maintenance program concept
which brings maintenance into
focus in order to minimize downtimes
and maximize equipment usage.
Maintenance through TPM is no
longer regarded as a non-profit
activity. The goal of TPM is
to avoid emergency repairs and
keep unscheduled maintenance
to a minimum.
Computerized
Maintenance Management Systems (CMMS)
"MAINTENANCE IS RECOGNISED
AS AN INTEGRATED, ESSENTIAL
PART OF PRODUCTION"
Computerized
Management Systems are increasingly
being used to manage control plant
and equipment maintenance in modern
manufacturing and service industries.
The
selectrion and implementation process
can assist those who are considering
CMMS for time, to decide their requirements.
What
does a CMMS do?
Control
the company's list of maintainable
assets through an asset register
Control
accounting assets, purchase price,
depreciation rates, etc.
Schedule
planned preventive maintenance routines
Control
preventive maintenance procedures
and documentation
Control
maintenance inventory (strore's management,
requisition and purchasing)
Organize
the maintenance personnel database
including shift work schedules
